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Lean Masterclass: Part 1 (Become Certified Lean Specialist)
Course Introduction
Course Outline and How to make the most from this course? (5:52)
A Sneak-Peek into the Course (1:49)
Important! Additional Instructions
Downloadable Resources
AIGPE Lean Specialist Certification Requirements (5:53)
What is Lean?
Section Introduction (0:43)
What is Lean? (2:56)
More about Lean Techniques (1:48)
Lean in Service (3:01)
Comparison of Lean, Six Sigma and Theory of Constraints (2:47)
Success Story (3:04)
Section Conclusion (0:36)
Quiz - What is Lean?
Lean Pioneers
Section Introduction (0:52)
Sakichi Toyoda (1:13)
Success Story - Sakichi Toyoda (8:00)
Henry Ford (1:28)
Ford remembers his Customers (2:23)
Taiichi Ohno (1:13)
Section Conclusion (0:30)
What is Toyota Production System (TPS)?
Section Introduction (1:18)
What is TPS? (3:18)
The TPS House (1:49)
Brief Snippet of Ohno's Journey (3:56)
The Toyota Way (8:30)
Section Conclusion (0:52)
Quiz - Toyota Production System
What is Poka-Yoke?
Section Introduction (1:43)
What is Poka Yoke? (1:35)
Why Poka-Yoke? (1:29)
When Poka-Yoke? (1:05)
Real-Life Example of Poka-Yoke (3:58)
Activity: Use Poka-Yoke (0:56)
Activity Solution: Use Poka-Yoke (6:07)
Section Conclusion (0:30)
What is Value?
Section Introduction (1:13)
What is Value? (2:01)
What is a Value Stream (5:16)
Activity - What is Value? (0:40)
Activity Solution - What is Value? (6:55)
Section Conclusion (0:30)
What are Value Stream Maps?
Section Introduction (0:54)
What are Value Stream Maps? (4:13)
VSM Icons (2:34)
What are the Steps to Complete a Value Stream Map? (5:31)
Activity: Value Stream Map (0:44)
Activity Solution: Value Stream Map (1:15)
Section Conclusion (0:30)
What is 5S?
Section Introduction (1:37)
What is 5S? (5:15)
5S Project in Service Industry (14:36)
Activity - 5S - Match the Correct Definitions (0:35)
Activity Solution - 5S - Match the Correct Definitions (1:06)
Section Conclusion (0:28)
What are 8 Wastes?
Section Introduction (1:27)
What is Waste? (2:08)
What are 8 Wastes? - Part 01 (4:44)
What are 8 Wastes? - Part 02 (4:49)
What is DOWNTIME? (1:17)
Activity: Fill in Correct Type of Waste (0:27)
Activity Solution: Fill in Correct Type of Waste (2:28)
Section Conclusion (0:26)
What is Jidoka?
Section Introduction (0:51)
What is Jidoka? (1:47)
Real-Life Example of Jidoka (3:07)
Activity: Identify the Jidoka Solution (0:52)
Activity Solution: Identify the Jidoka Solution (5:05)
Section Conclusion (0:30)
What is Just-In-Time?
Section Introduction (1:01)
Introduction to JIT (2:35)
Origin Story of JIT (1:55)
Steps to implement JIT (1:05)
Case Studies of JIT (3:39)
Activity - Just In Time Quiz (0:49)
Activity Solution - Just In Time Quiz (1:48)
Section Conclusion (0:28)
What is Kaizen?
Section Introduction (0:23)
What is Kaizen? (2:34)
History of Kaizen (1:41)
Examples of Kaizen (1:38)
Kaizen Benefits (0:47)
Section Conclusion (0:22)
What is Genchi Genbutsu?
Section Introduction (0:40)
Introduction to Genchi Genbutsu (1:30)
Genchi Genbutsu: A Simple yet a Powerful Tool – Case Study (7:06)
Steps to implement Genchi Genbutsu (2:26)
Section Conclusion (0:26)
Course Conclusion
The Conclusion (2:17)
AIGPE Lean Proficiency Certification Exam Link
AIGPE Lean Proficiency Certification Exam Link
Brief Snippet of Ohno's Journey
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